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AC to HC convertion

slomo13

New Member
sir chiglai, nice conversion. my question is, what is much heavier the welded centrifugal or the machined shop balancer???
 

docgabby

Super Veteran
why not just buy this? i think its a conversion for the a/c to h/c. the pull or push?? (the a/c has a long rod that passes thru the gear shaft) mechanism is external to the cover. there is a picture instructions how to install on the upper that i cant figure out evenif enlarged, and just spot weld the auto clutch just like we do with the honda underbones.IMG02189-20101220-1711.jpg
 

boogaks12

Veteran
heres how i converted my AC sniper to HC sniper...(with the use of genuine yamaha parts)

list of parts that are needed for the convertion:




2S6–E7411–00 AXLE, MAIN
2S6–F6335–00 CABLE, CLUTCH
clutch lever holder with lever(your choice the cheapest is YRS)
overhauling gasket
and ofcourse lots of hard work........

first thing were gonna do is overhaul the engine.. replace 1S7–E7411–00 AXLE, MAIN (12T)
with this 2S6–E7411–00 AXLE, MAIN because the main axle of AC is longer than the Hc.. after that your good.. assemble the engine..( hehehehe)

now mods starts here in your 2S4–E1570–00 FLYWHEEL ASSY
i bought a metal about 2.5kilos and must be round and thickness maximum of 1.5inch then with the help of machine shops reface it and here it is...(dont mind those holes.. they are design for easy pull out of the flywheel..


make sure that 1S7–E6512–00 BOSS, CLUTCH HOUSING will fit the hole in the center of the fabricated flywheel, and welded at the back so it will spin together with the flywheel and for added safety and fabricated lock for the 2S4–E6111–00 GEAR, PRIMARY DRIVE something like this

and fabricate a washer that will fill the gap of the 1S7–E6116–00 COLLAR 1
to the 2S4–E6111–00 GEAR, PRIMARY DRIVE
now it looks something like this if assembled



and placed inside the crank case this is how it will look now



bore out this section here so it the nut will fit the cover

this nut must not hit the cover


almost done...

one more thing we also need to remove this one...
5LM–E8173–00 PIN, SHIFT

i think thats about it...

now im running on HC...


[schild=4 fontcolor=000000 shadowcolor=C0C0C0 shieldshadow=1]hehehehe[/schild]


enjoy mods... hehehe
What is this 5lm-e8173-00 do you have a pics?tnx
 

vav_mugen524

Veteran
Ano po ung maiwe-welding sa may CLUTCH CARRIER at CLUTCH HOUSING COMP? Para di na ako bibili o magpapamachine ng flywheel?Screenshot_2013-09-15-14-31-41.png
 

vav_mugen524

Veteran
Sir CHIGLAI, saan po dyan ang maiwe-welding at para maging flywheel na ung clutch carrier, para di na ako bumili pa ng flywheel or magpamachine pa..Screenshot_2013-09-25-12-23-06.jpg
 

Assam

New Member
can anyone provide me the parts for the conversion i am here in malaysia!! i used the kit before but apparently the flywheel did not survive the welding tags so i had to replace it twice and now changed back to AC can i use genuine hand clutch flywheel if so can someone provide everything needed thanks!! ride safe :)
 

vav_mugen524

Veteran
can anyone provide me the parts for the conversion i am here in malaysia!! i used the kit before but apparently the flywheel did not survive the welding tags so i had to replace it twice and now changed back to AC can i use genuine hand clutch flywheel if so can someone provide everything needed thanks!! ride safe :)
you can use or follow wht sir chiglai convertion. back read from page 1 bro....
 
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