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my simple and DIY modes fr. NE

axon

Super Veteran
yes bro monza blue, 2 yan na inorder ng bro ko sinabay ko lang yun sa akin , after ng break in ko sa stock pipe kinabit ko na sya sungaw ang kinalabasan kasi naka design sya sa png 150cc pero pwede gamitin pero maiiwan lang ng mga naka yypang na stock form din, since mag uupgrade ako sa in the future papalakas makina pero iisang pipe lang ang ginamit ko since stock form na momonitor ko yun progress ng makina, hangang maging 200cc na siguro yan pa rin ang pipe ko he he he
 

axon

Super Veteran
update ko lang,

614.JPG before nakakahiya kasi pag ganito lang kailangan sure lahat,
DSC03752.JPG DSC03760.JPG after yung maliit na parang bilog kinalas ko then
gumawa ako ng extension sa lathe, and solder it in silver rod para sure na hindi mahulog
extended ako ng 16mm from stock length, maliit na parts lang to pero dito naka salalay ang
buong makina, once na mag jam to o chain natin sabog na si snipee ok lang kung tatalon sa sprocket, mi chance na buhay pa makina mo, kung ng jam lang, colide piston at valve stem.

making my own retainer pusher in proper way,
DSC03739.JPG DSC03741.JPG DSC03743.JPG

1st pix, on making slot using milling tool,
2nd pix using lathe to rebore and making groove
3rd exactly fit on retainer, para sure na di basta lumipad ang valve keeper,

later base gasket 4.5mm to follow
DSC03733.JPG DSC03731.JPG
before i´m using two pcs. of gasket with 2mm+3mm yuukk :mad:kasi yun 2 na magkasapen at wala akong choice at walang makita buo na 5mm sa caloocan dati, then i made my own thickness...

1st pix binakat ko lang po yun oem,
2nd pix showing 5.97mm or let say 6mm he he he more pix to follow....
 

Attachments

bart99

Super Veteran
update ko lang,

View attachment 10891 before nakakahiya kasi pag ganito lang kailangan sure lahat,
View attachment 10889 View attachment 10890 after yung maliit na parang bilog kinalas ko then
gumawa ako ng extension sa lathe, and solder it in silver rod para sure na hindi mahulog
extended ako ng 16mm from stock length, maliit na parts lang to pero dito naka salalay ang
buong makina, once na mag jam to o chain natin sabog na si snipee ok lang kung tatalon sa sprocket, mi chance na buhay pa makina mo, kung ng jam lang, colide piston at valve stem.

making my own retainer pusher in proper way,
View attachment 10892 View attachment 10893 View attachment 10895

1st pix, on making slot using milling tool,
2nd pix using lathe to rebore and making groove
3rd exactly fit on retainer, para sure na di basta lumipad ang valve keeper,

later base gasket 4.5mm to follow
View attachment 10896 View attachment 10897
before i´m using two pcs. of gasket with 2mm+3mm yuukk :mad:kasi yun 2 na magkasapen at wala akong choice at walang makita buo na 5mm sa caloocan dati, then i made my own thickness...

1st pix binakat ko lang po yun oem,
2nd pix showing 5.97mm or let say 6mm he he he more pix to follow....
The Machinist
iba talaga pag kumpleto ang gamet ah sa shop, mamahalin ang pinangrebore titanium carbide. maayus lahat ng gamet sarap mag machine pag ganyan gamet mo:D. mukang bago ang lathe machine? kintab ng tri-jaw
 

axon

Super Veteran
@bart99 thanks bro.
yung pagiging machinist eh part na rin yan ng work ko, correct kailangan kumpleto, yes bro, carbide tip sya oo medyo mahal, kasi mahal din ang mga parts at ginagawa namin dito he he he so hindi piso kundi euro hindi kailangan ang pipitsugin lang, sabi nga you´ve got what you paid for..yes medyo bago pa 2009 model, hindi sa akin yan sa company yan he he he later post ko yun adjustable short trow shifter ko, na pang honda hatch made from stainless steel.
 

rowan

Super Veteran
bro kng may matira na carbide tip pwede mona send sa akin yng patapon lng hA.. teka kelan ba uwi mo?
 

rowan

Super Veteran
as long ok lng sa company ha..
yng extension mo sa tosser may ginawa na rin ako nyan effective yan
nice continue mo pa dami nka antabay:D
 

axon

Super Veteran
@rowan, no problem bro kahit yun maayos na consumables naman namin to ako gumagawa ng mga order sila lang ang nag babayad he he he.. usually hindi na nmin to hinahasa, kasi mas mahal pa raw ang per hour nmin kesa sa carbide tip:cool: marami na kong naitapon bro sayang, around 2 to 3rd week ng nov. pa, di ko natapos ang ibang project so stay for a while, but i´m sure i´ll be home before end of nov.
 

rowan

Super Veteran
nice bro .. dami na ksing gagawing bigvalvalves heheehe its big help.tsaka big help din sa mga friends natin na machinist d2 sa mindanao. thanks in advance
 

axon

Super Veteran
so let´s continue...
DSC03761.JPG to make my life easier i change the universal chuck to independent one,
DSC03763.JPG things that i need to trace up the center of the base gasket out from pattern
DSC03764.JPG measure the liner that goes inside the crank case,(x1r 65mm block)
DSC03765.JPG divide the diameter
DSC03767.JPG set the divider accordingly
DSC03768.JPG using divider to get the center
DSC03769.JPG and mark with center punch to be cont....
 

axon

Super Veteran
nice bro .. dami na ksing gagawing bigvalvalves heheehe its big help.tsaka big help din sa mga friends natin na machinist d2 sa mindanao. thanks in advance
you´re welcome just remind me bro:), specially around nov. 1st week or keep in touch na lang dito sa thread ...basta yun tip lang ah bibigat kasi pag pati yun holder he he he ma gagamit namn talaga kahit na mga damage na, bine brazing lang namin sa tool holder any square bar using silver rod saka ihahasa like normal tool bit form...
 

rowan

Super Veteran
you´re welcome just remind me bro:), specially around nov. 1st week or keep in touch na lang dito sa thread ...
gusto mo araw2x from now hehehe .. ok keep posting medyu mahaba na e2ng thread.. kc nga ok ang thread na e2 :D
 

rowan

Super Veteran
you´re welcome just remind me bro:), specially around nov. 1st week or keep in touch na lang dito sa thread ...
gusto mo araw2x from now hehehe .. ok keep posting medyu mahaba na e2ng thread.. kc nga ok ang thread na e2 :D
 

axon

Super Veteran
gusto mo araw2x from now hehehe .. ok keep posting medyu mahaba na e2ng thread.. kc nga ok ang thread na e2 :D
its not mandatory naman bro he he he , eh sa akin lang wala naman akong kailangan patunayan sa mga ka kosa natin dito nag share lang ako ng mga posible things na pwede sa mc and how it to be done by ourselves, pero minsan mi reader na ang akala nag mamagaling tayo at sasabihin na baka puro lang paliwanag he he he di ko na kailangan mag paliwanag at sabihin kung ano work ko, as long as mi nag popost dito i´ll try my best to continue sharing my ideas to improve our rides...
 

axon

Super Veteran
hahaha iba talaga pag walang alam sa ganito, kahit anong basa at titig ko hindi ko maintindihan ^_^
bro, nag kataon lang o eto ang naging hobby ko na pwede rin na maging hobby mo, everything naman na pag aaralan right? minsan it takes time perhaps instantly specially this kind of motorbike within one hour mauunawaan mo ang basic principle ng 4 stroke engine , and i´m assuming na alam mo na di ba? kala nyo lang mahirap at di kaya, pag nasimulan mo na at nalaman baka sabihin mo sa akin na ganun lang yun? he he he
thanks for dropin´by
 

axon

Super Veteran
to continue,
DSC03770.JPG attach and set the alloy plate and find center using 4 jaw chuck and live center,
DSC03772.JPG set the surface using dial indicator gauge for precise refacing later on...
DSC03774.JPG after finding a center that i create recently i made a primary hole to drive my boring bar,
DSC03776.JPG and bore it accordingly, just to get the block in not too tight ,
DSC03777.JPG DSC03778.JPG i remember i just gave .35mm clearance,
DSC03780.JPG now its free to trace all hole and curves, properly, by using a carbide tip pen,
to be cont...
 

bart99

Super Veteran
@bart99 thanks bro.
yung pagiging machinist eh part na rin yan ng work ko, correct kailangan kumpleto, yes bro, carbide tip sya oo medyo mahal, kasi mahal din ang mga parts at ginagawa namin dito he he he so hindi piso kundi euro hindi kailangan ang pipitsugin lang, sabi nga you´ve got what you paid for..yes medyo bago pa 2009 model, hindi sa akin yan sa company yan he he he later post ko yun adjustable short trow shifter ko, na pang honda hatch made from stainless steel.
Nasa ibang bansa pala kayo,laki sahod ng amchinist lalo nat Euro at per Hour :pkaingit sana kayu maging mentor ko :D mukang marame akong matutunan sa inyo Master :D. dito sa ccomapany namen panahon pa ng hapon ;). diskarte na lang daw sa pag gawa.

bro kng may matira na carbide tip pwede mona send sa akin yng patapon lng hA.. teka kelan ba uwi mo?
Sir disposable yung titanium Carbide Tip pagkatapos gamitin delikado na pag Used na sya or bingaw prone to accident baka tumalsik sa mata pag ginamit pa ulet IMHO :D
 
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